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Since 1968, Kelly Energy Systems (KES) focus was to install solar hot water roof systems and highly insulated low slope roof systems on commercial buildings. As a manufacturing company, KES was one of the first to place EPDM (rubber) membranes on roofs. Prior to putting EPDM on roofs, the material was primarily used as a waterproofing barrier or lining for pollution ponds in the early 1970’s. Beginning in 2006, Kelly Energy Systems have used their many years of experience in roofing and solar systems and changed its focus to providing the design integration and support for combining low slope roofing systems with solar photovoltaic (PV) electric panels.

Since its adoption as an energy consulting and solar roofing integration company in 2006, Kelly Energy Systems has been preparing a great deal of literature which discusses the features and benefits of solar photovoltaic roofing as a means of reducing a building’s electric energy demands. Also, the company has produced research which indicates that through specific insulation application techniques, a building can achieve a 50-80% increase in the thermal performance of the roof system and overall energy efficiency. Other company research includes the use of reflective roofing membranes, solar roofing systems, recycled and re-useable materials.

The company utilizes a patent pending solar installation method to install both glass crystalline rigid framed and flexible amorphous thin film, adhesive roll applied solar PV panels, as shown in Figures 21a) and 21b), respectively, over existing roofs as well as on newly constructed roofs.

This unique method is based on developments made by the 2001 Company’s Sustainable Roofing Group, of applying solar panels using the company’s patented wind vented and energy efficient roofing technology. The modular design and installation of the wind vented solar panels ensures that the roof below the solar system will remain secured throughout the life of the panels. Furthermore, the modular design of the solar systems will allow the end user to easily remove and transport the entire system without disturbing the underlying waterproofing layer or existing roof. The thin film, flexible, amorphous KES solar systems are available with different roofing membranes as shown installed in figures 1 and 2 for EPDM (Thermoset or “Rubber”) membranes and figures 3 and 4 for TPO (Thermoplastic Polyolefin) roof membranes.


Figure 1

Figure 2

Figure 3

Figure 4


KES Solar Systems are also available by mounting the thin film solar panels directly to a polymeric board that is either adhered or wind vented securely in place to the existing roof. By applying the solar system in this manner, the ease of removal and minimized disturbance to the existing roof is enhanced. Case Study number five of this report outlines the implementation, economic and environmental benefits of installing a 13 kW solar system on a polymeric board adhered directly to the existing EPDM roof membrane at 2001 Company’s headquarters, located in Waterbury, CT.